Avery Weigh Tronix E1310 Service Manual

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  1. Avery Weigh Tronix 1310 Service Manual
  2. Avery Weigh Tronix E1310 Service Manual
  3. Avery Weigh Tronix E1310 Service Manual

Avery Weigh-Tronix Industrial We represent everything from the simplest Weight Indicators to extremely powerful Weight Based Controllers that function as Weight Indicators, Programmable Logic Controllers, and Computers all in one package. We have all the latest communication interfaces – both hardwired and wireless. We have Intrinsically Safe and Explosion Proof Weight Indicators for Hazardous Area installations. We have battery powered Weight Indicators for portable applications. We have Unattended Systems for Motor Truck Scale and other applications. Some Weight Indicators are specialized for Checkweigher applications with graphic Under/Accept/Over displays. These are covered in our Checkweigher section.

Other Weight Indicators are industry specific such as Agricultural, Food Service, Health (Personal or Clinic/Hospital), or Parcel/Postal. These are covered in their respective sections. The following is representative of what we offer. It is not exclusive. Please with your requirements. The instrumentation we sell and service is from quality conscious, ISO accredited, manufacturers. Click on the Manufacturer name to the left and below for their Weight Indicator family.

Click on the model number below for the specific brochure. The ZM305 Standard weight indicator is ideal for floor scales, batching, vessels and for in-motion conveyors. The ZM305 GTN Inbound-Outbound model is ideal for use with Truck Scales and Weighbridges and offers users the ability to store Gross, Tare and Net weights against up to 1000 container/vehicle IDs, providing inbound/outbound weighing.

This rugged indicator features a unique Harmonizer filtering system which corrects for environmental noise and vibration which commonly occur in these applications. The indicator’s database can store up to 1000 truck IDs, including gross, tare and net totals, number of transactions, fleet tare weights and in the inbound date/time of a vehicle. Operators have the ability to easily print or export reports showing in, out and fleet transactions.

The ZM305 can connect with up to 14 analog weight sensors and its higher excitation voltage makes it suitable for applications that require scale input from multiple weight sensors at a long distance. ZM305 keypad - 24 keys Avery Weigh-Tronix is pleased to announce the launch of the ZM400 weight indicator series (September 2015) A new range of programmable indicators (in Avery Weigh-Tronix LUA or GSE Macro languages) that can be precisely configured and fine tuned with locally developed application programs to meet the needs of a wide variety of users. ZM 401 Keypad - 6 keys. ZM 405 Keypad - 24 keys.

User-friendly, functional design The ZM405 model provides an alpha-numeric keyboard while the ZM401 has a non- complicated keyboard where minimal operator activities are required. They are compatible with a wide range of weighing platforms: bench and floor scales, truck scales, scales for batching, counting and checkweighing.

Programmable performance The ability to program the indicators (in Avery Weigh-Tronix LUA or GSE Macro languages) offers users the benefit of precisely tailoring the indicator to analyze, store, display and transmit very specific weight data, automate complex industrial processes and link to existing back office systems. The new range has the ability to support up to 16 analog weight sensors and can receive two scale input signals, allowing users to collect and manipulate data from more than one scale at a time.

Building on existing features The ZM400 series includes proven valuable features from the existing ZM range, namely independent laboratory certified IP ratings, multiple connectivity ports and the IBN display technology. Many of our customers want to be able to program their weight indicators to fulfill very precise functions. These new programmable weight indicators offer a fully-configurable solution. The latest in the range of the popular range of ZM indicators, the ZM400 series offer IP69K certification and are constructed with 304 brushed stainless steel. This robust and waterproof casing makes them ideal for use in corrosive, heavy-washdown or dusty industrial environments. Dot-matrix graphical display As well as offering exceptional flexibility, the ZM400 series features a high contrast, nine-segment IBN weight display. A dot matrix Graphic Array area can be used to display a combination of weight data, text and graphics such as HMI messages or operator prompts, making the ZM400 series easy to use for operators and managers alike.

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. XR Series LED Remote Displays Installation Instructions NORTH AMERICA AWT35-500303 Issue AD. Full acknowledgment of the source must be given. Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-Tronix, LLC.

This publication was correct at the time of going to print however, Avery Weigh-Tronix, LLC reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time. Lowering the Electronics Plate. 12 Mounting Instructions.12 Installing the XR 2000.

15 Opening the XR 2000 Enclosure.15 Mounting Instructions.15 Chapter 4 Wiring.17 Wiring the XR 4500, 4500TL or 6500.17 Power Wiring. Chapter 8 XR 4500 TL Traffic Light Control.41 Built-in Traffic Light (XR 4500TL Only).41 Chapter 9 Time and Date (not available on XR 2000).42 Set Time & Date. 42 Adjust Time. 42 Adjust Date. About this manual General information and warnings 1.1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page.

Subsections are labeled as shown by the 1 and 1.1 headings shown above. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. 1 General information and warnings 1.2 Installation DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE PARTS.

REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE. 1.3 Electrical installation CAUTION: The power cable must be connected to an earth-grounded electrical outlet.

The electrical supply must have a circuit breaker with an appropriate rating to protect from over-current conditions. Routine maintenance 1.4 Routine maintenance IMPORTANT: This equipment must be routinely checked for proper operation and calibration.

Application and usage will determine the frequency of calibration required for safe operation. Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock.

1 General information and warnings 1.7 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. Like all Avery Weigh-Tronix products, the XR remote displays are designed with durability, functionality and versatility in mind.

If you should need technical assistance, please contact your local, authorized Avery Weigh-Tronix distributor. NT = Net Weighing Mode lb = Pounds kg = Kilograms 2.2 Keypad All models of the XR, except the XR 2000, have a keypad on the bottom of the unit. See illustration of the keypad in Figure 2.2. Figure 2.2 Keypad The keypad has three pushbuttons or keys and a light sensor window. Installing the XR 4500, XR 4500TL or XR 6500 Installation 3.1 Installing the XR 4500, XR 4500TL or XR 6500 3.1.1 Pre-installation (Receiving Inspection) It is always good practice to verify that the unit is complete and undamaged upon receipt. Check over packaging for any signs of damage. 3 Installation 3.1.3 Lowering the Electronics Plate Remove the three (3) captive screws holding the electronics plate to the main enclosure.

See Figure 3.2. Captive Screws Figure 3.2 Open enclosure Slowly, allow the electronics plate to swing down. The controller board and power supply board are now accessible for installation, wiring and service.

Installing the XR 4500, XR 4500TL or XR 6500 Run power and communication cables into the enclosure via strain reliefs (as required). The electronics carriage may be removed to reduce weight when installing. Mounting hole size in the case is 3/8”.

Wall Mounting Hole patterns for the XR series are given in Figure 3.4. 3 Installation Fasten the XR display to the pole mounting bracket as outlined in the mounting instructions (See Figure 3.6). The pole mounting bracket allows use of poles or beams up to eight inches in diameter. Figure 3.6 Pole mounting bracket Visor Option Loosen the mounting hardware on the main enclosure 1/8th inch. Guide the front panel away from the main enclosure. Be sure to watch the internal cable connections! See Figure 3.8 Figure 3.8 XR 2000 enclosure laid open 3.2.2 Mounting Instructions Mounting hole size in the case is 5/16”.

Inspect the installation site for properly grounded power. 3 Installation Figure 3.9 XR 2000 dimensions XR Series Installation Instructions. Wiring the XR 4500, 4500TL or 6500 Wiring 4.1 Wiring the XR 4500, 4500TL or 6500 4.1.1 Power Wiring XR displays are wired for power at the factory. The factory supplied power cable can be removed for direct AC wiring if necessary. 4.1.2 Communications Wiring All communications wiring terminates at the controller board. 4 Wiring RS 232 Daisy Chain / Multi-Drop Wiring INDICATOR TO RD 1 TO RD 2 No connection for Daisy Chain. RX for Multi-drop.

RS 422/485 Wiring Terminate the indicator’s communication wires at the RS 485 terminal (J4), shown in Figure 4.1. Wiring the XR 4500, 4500TL or 6500 RS 485 Daisy Chain / Multi-Drop Wiring Terminate the indicator’s communication wires at the RS 485 terminal (J4), shown in Figure 4.1, using one of the following methods: Parallel Multi-drop wiring SCALE CONTROLLER TO RD 1 TO RD 2 TO RD 3.

4 Wiring 20mA Current Loop Wiring Terminate the indicator’s communication wires at the 20mA Current Loop terminal (J5), shown in Figure 4.1. See table below for pin assignments: INDICATOR TO XR 20 mA TX + RECEIVE POSITIVE (RX +) 20 mA TX - RECEIVE NEGATIVE (RX -) 20mA Current Loop Mode Switch After the current loop is wired, ACTIVE or PASSIVE mode must be selected. Wiring the XR 2000 4.2 Wiring the XR 2000 4.2.1 Power Wiring XR displays are wired for power at the factory. The factory supplied power cable can be removed for direct AC wiring if necessary. 4.2.2 Communication Wiring All communications wiring terminates at the controller board.

Communications should be wired before applying power to the unit. 4 Wiring Terminate the indicator’s communication wires at the RS 232 terminal (J3). See table below: INDICATOR TO XR TRANSMIT (TX) RECEIVE (RX) RECEIVE (RX) NO CONNECTION SIGNAL GROUND (GND) SIGNAL GROUND (SIG GND) RS 422 Wiring Set the Communication Input Jumper (JP 1) to RS422 / 485.

Terminate the indicator’s communication wires at the RS 422 / 485 terminal (J4). Wiring the XR 2000 RS 485 Multi-Drop Wiring Set the Communication Input Jumper (JP 1) to RS422 / 485. Parallel Multi-drop wiring SCALE CONTROLLER TO RD 1 TO RD 2 TO RD 3 ETC. TX A RX A RX A. Install the radio module. Plug the module into terminals on the main PC board.

Avery Weigh Tronix 1310 Service Manual

The radio module plugs into the XR 2000 controller board in similar fashion. Route the radio signal cable to the bottom of the electronics carriage and secure the SMA terminal through the available hole. Wireless Set-up for All XR Models 5.1.3 Base Station Wireless Transceiver The ScaleLink wireless transceiver is shown in Figure 5.2.

Refer to the installation manual that is included with the ScaleLink for connection and configuration information. Figure 5.2 Base station (connects to the indicator) Figure 5.3 shows the inside of the ScaleLink. 5 Wireless Communication 5.2 Wireless Connection Test Verify that both the base station wireless transceiver and the XR are set to the same radio channel. If the XR’s readings are incorrect, erratic, or very slow, a different radio channel may need to be selected. 6.2 Reset Button The RESET button (marked as RST on the XR 2000) on the controller board allows the technician to cycle power on the unit without disconnecting/connecting AC power.

See Figure 6.1. Learn Parameters on page If Automatic Start-up Auto-Learn is disabled, the LEARN button (marked as LRN on the XR 2000) on the Controller board must be pressed to enter Auto-Learn mode. 6.5 Diagnostic Indicator Lights The XR has seven diagnostic indicator lights located on the controller board. Diagnostic Indicator Lights Figure 6.3 Lights and switches on the XR 2000 controller board 3.3V Light Turns on when voltage is supplied to the controller board.

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12V Light Turns on when voltage is supplied to the display boards. STATUS Light The STATUS light blinks when power is applied to the unit. 7 Configuration Mode Configuration Mode To set the different parameters available in the XR series, you must enter a configuration mode and then set each parameter to your desired value. Follow the steps below to enter the configuration mode and to set the parameters. 7.1 Entering Configuration Mode On the keypad on the bottom of the display press the UP and DOWN arrow keys together. Configuration Parameters 7.2 Configuration Parameters Use the instructions in ’Entering Configuration Mode’, section 7.1 to access and change the following parameters.

7.2.1 Parameter 1.0: Daytime Brightness Level Value Description 0 = Low Set the brightness of the display for daytime viewing. The built-in light sensor 1 = Med Low automatically detects daylight conditions and sets the display brightness to this level. 7 Configuration Mode 7.2.5 Parameter 1.4: Multi-Drop ID Value Description 0 = ID 0) that are transmitted to the XR to control additional features such as the built-in traffic light (XR 4500 TL).

CONTROL COMMAND CHARACTER ASCII. 11 XR Utility Programs Multi-Drop addressing The XRs using Multi-drop networking must be in Command Mode.

The Multi-drop ID (0 to 3) must also be set. (See Parameter 1.4: Multi-Drop ID on page 32). When using Multi-drop, the XR will only respond after it has been selected. To select a display, transmit a # character (ASCII 35) followed by the correct ID number and a. 11.2 XR 2000 Utility Programs 11.2 XR 2000 Utility Programs The XR 2000 has several auxiliary functions that may be activated via the CONFIG dip switches on the controller board. PROGRAM SW 8 SW 9 1 – NORMAL Mode (No program) 2 –.

11 XR Utility Programs Activating Command Mode To enable command mode, CONFIG dip switches 8 and 9 on the controller board must be set as follows: PROGRAM SW 8 SW 9 4 – COMMAND Mode Switch settings do not take affect until the XR is reset or powered up again. Transmit a Weight String Use numeric ASCII characters followed by a. 11.2 XR 2000 Utility Programs Send 3 different weights to 3 different scoreboards: “#0 2000LG#1 3000LG#2 5000LG“ Send the text “hello” to scoreboard address 3. “#3 HELLO XR Series Installation Instructions. 12 Troubleshooting & Error Messages 12 Troubleshooting & Error Messages Problem Cause and/or Probable Solution Unit won’t power up:. Verify AC power source (Outlets, breakers, etc.). Check terminal block connections inside the main enclosure.

Verify power wiring from terminal block to the power supply board. RS485 light not flashing:. Verify the RS485 terminal is being used and check communications wiring at the indicator. Verify that data is being sent to the XR from the indicator and that the data string contains numeric characters.

Avery Weigh Tronix E1310 Service Manual

20mA light not flashing:. 13 Spare Parts Lists 13 Spare Parts Lists Following are the part numbers for the spare parts needed for the XR series remote displays. Additional Parts for the XR 2000 AWT PN 60339 DESCRIPTION -4016 XR 2000 REMOTE DISPLAY, COMPLETE ASSY.

Additional Parts for the XR 4500 DESCRIPTION AWT25-500612 CONTROLLER BOARD GORTEX BREATHER VENT AWT25-500616 KEYPAD W/LIGHT SENSOR WINDOW POWER SUPPLY BOARD 10' RIBBON CHT SENSOR WINDOW 20' RIBBON CABLE 9' GROUND WIRE 11' GROUND WIRE POWER SUPPLY TO CONTROLLER BOARD CABLE. 13 Spare Parts Lists Additional Parts for the XR 4500 TL DISPLAY DIGIT WITH SIGNAL LIGHT DISPLAY DIGIT PC BD VISOR AWT05-503348 POLE MOUNT KIT AWT25-500617 TEMPERATURE OPTION Additional Parts for the XR 6500 DESCRIPTION AWT25-500612 XR CONTROLLER BOARD GORTEX BREATHER VENT AWT25-500616. 4.5” characters (XR 4500 and XR 4500TL), 275 foot viewing range 6.5” characters (XR 6500), 325 foot viewing range. 1 or 2 decimals (XR 4500, XR 4500TL and XR 6500) up to 5 decimals (XR 2000). 4 annunciators (GR, NT, lb, KG). 14 Specifications XR Series Installation Instructions. Avery Weigh-Tronix USA 1000 Armstrong Dr.

Avery Weigh Tronix E1310 Service Manual

Fairmont MN 56031 USA Tel:507-238-4461 Fax:507-238-4195 Email: usinfo@awtxglobal.com www.wtxweb.com Avery Weigh-Tronix UK Foundry Lane, Smethwick, West Midlands, England B66 2LP Tel:+44 (0) 8453 66 77 88 Fax: +44 (0)121 224 8183 Email: info@awtxglobal.com www.averyweigh-tronix.com.